DuraVision G5

DuraVision G5The DuraVision G5 hardness testers cover a unique wide standard load range of 0.3–250 kgf and 3–3000 kgf. The electronically controlled test cycle provides for a large selection of test methods. The Brinell, Vickers, and Rockwell test methods can be measured in compliance with EN ISO and ASTM standards, and carbon testing is also possible. Knoop and plastic tests can also be conducted with the lower standard load range models. Thanks to its sturdy construction, in combination with the simple and swift operation plus precise and repeatable measurement results, the DuraVision G5 hardness tester is also particularly suitable for use in harsh, demanding production environments.

 

 

 

 

 

 

 

VERSIONS IN COMPARISON

  DuraVision G5 20  DuraVision G5 30  DuraVision G5 200  DuraVision G5 300
  DuraVision 20 G5 DuraVision 30 G5 DuraVision 200 G5 DuraVision 300 G5
Load range 0,3-250 kgf 3-3000 kgf 0,3-250 kgf 3-3000 kg
Measurement turret motor-driven motor-driven motor-driven motor-driven
Display display display display display
Automation level semi-automatic semi-automatic semi-automatic semi-automatic
Software ecos Workflow CIS Touch ecos Workflow CIS Touch ecos Workflow CIS Touch ecos Workflow CIS Touch
Test positioning hand wheel hand wheel motor-driven test unit motor-driven test unit
Features
  • Hardness testing compliant with Brinell, Rockwell, Vickers, Knoop, plastic and carbon standards in the specified load range.
  • Quick and simple specimen infeed by large handwheel.
  • Bright LED surface lighting for difficult lighting conditions.
  • Quick and simple specimen infeed by handwheel.
  • Quick and simple specimen infeed by handwheel.
  • Hardness testing compliant with Brinell, Rockwell, Vickers and carbon standards in the specified load range.
  • Quick and simple specimen infeed by large handwheel.
  • Bright LED surface lighting for difficult lighting conditions.
  • Quick and simple specimen infeed by handwheel.
  • Quick and simple specimen infeed by handwheel.
  • Hardness testing compliant with Brinell, Rockwell, Vickers, Knoop, plastic and carbon standards in the specified load range.
  • Large test area with constant test height thanks to motorised test head positioning.
  • Stepless rapid traverse speeds of up to 25 mm/s.
  • Individual clamping force. 
  • Bright LED surface lighting for difficult lighting conditions.
  • Particularly suitable for large and heavy components.
  • Ideal for integration into fully automated production systems.
  • Hardness testing compliant with Brinell, Rockwell, Vickers and carbon standards in the specified load range.
  • Large test area with constant test height thanks to motorised test head positioning.
  • Stepless rapid traverse speeds of up to 25 mm/s.
  • Individual clamping force. 
  • Bright LED surface lighting for difficult lighting conditions.
  • Particularly suitable for large and heavy components.
  • Ideal for integration into fully automated production systems.

Test methods and load

DuraVision 20 G5

Brinnel load icon BRINELL 
HBW 1/1 HBW 1/2,5 HBW 1/5 HBW 1/10 HBW 1/30 HBW 2,5/6,25 HBW 2,5/15,625 HBW 2,5/31,25 HBW 2,5/62,5 HBW 2,5/187,5 HBW 5/25
HBW 5/62,5 HBW 5/125 HBW 5/250 HBW10/100 HBW 10/250 HBD 1/5 HBD 1/10 HBD 1/30 HBD 2,5/6,25 HBD 2,5/15,625 HBD 2,5/31,25
HBD 2,5/62,5 HBD 2,5/187,5 HBD 5/125 HBD 5/250              
Vickers load icon VICKERS 
HV 0,3 HV 0,5 HV 1 HV 2 HV 2,5 HV 3 HV 5 HV 10 HV 20 HV 30 HV 50
HV 60 HV 100 HV 120 HV 125 HV 150 HVD 5  HVD 10 HVD 20   HVD 30 HVD 50   HVD 60
HVD 100                    
Rockwell load icon ROCKWELL
HRA HRBW HRC HRD HREW HRFW HRGW HRHW
HRKW
HRLW HRMW HRPW HRRW HRSW HRVW
HR15N HR30N HR45N HR15TW HR30TW HR45TW HR15WW HR30WW HR45WW HR15XW HR30XW HR45XW HR15YW HR30YW HR45YW
HR 62,5                            
Knoop load icon KNOOP
HV 0,3 HV 0,5 HV 1 HV 2
           
Plastik testing icon PLASTIC TESTING
49,03 N 132,9 N 357,9 N 961 N
           
Carbon testing icon CARBON TESTING
HR 2,5/7 HR 5/7 HR 5/15 HR 5/20 HR 5/40 HR 5/60  HR 5/100  HR 5/150   HR 10/20  HR 10/40 HR 10/60  HR 10/100 HR 10/150

DuraVision 30 G5

Brinnel load icon BRINELL 
HBW 1/5 HBW 1/10 HBW 1/30 HBW 2,5/6,25 HBW 2,5/15,625 HBW 2,5/31,25 HBW 2,5/62,5 HBW 2,5/187,5 HBW 5/25
HBW 5/62,5
HBW 5/125
HBW 5/250 HBW 5/750 HBW10/100 HBW 10/250 HBW 10/500 HBW 10/1000 HBW 10/3000 HBD 1/5 HBD 1/10 HBD 1/30 HBD 2,5/6,25
HBD 2,5/15,625 HBD 2,5/31,25 HBD 2,5/62,5 HBD 2,5/187,5 HBD 5/125 HBD 5/250 HBD 5/750 HBD 10/500 HBD 10/1000 HBD 10/1500 HBD 10/3000
Vickers load icon VICKERS 
HV 3 HV 5 HV 10 HV 20 HV 30 HV 50 HV 60 HV 100 HV 120 HV 125 HV 150
HVD 5 HVD 10 HVD 20 HVD 30 HVD 50 HVD 60 HVD 100        
Rockwell load icon ROCKWELL
HRA HRBW HRC HRD HREW HRFW HRGW HRHW
HRKW
HRLW HRMW HRPW HRRW HRSW HRVW
HR15N HR30N HR45N HR15TW HR30TW HR45TW HR15WW HR30WW HR45WW HR15XW HR30XW HR45XW HR15YW HR30YW HR45YW
HR 62,5                            
Carbon testing icon CARBON TESTING
HR 2,5/7 HR 5/7 HR 5/15 HR 5/20 HR 5/40 HR 5/60  HR 5/100  HR 5/150   HR 10/20  HR 10/40 HR 10/60  HR 10/100 HR 10/150

DuraVision 200 G5

Brinnel load icon BRINELL 
HBW 1/1 HBW 1/2,5 HBW 1/5 HBW 1/10 HBW 1/30 HBW 2,5/6,25 HBW 2,5/15,625 HBW 2,5/31,25 HBW 2,5/62,5 HBW 2,5/187,5 HBW 5/25
HBW 5/62,5 HBW 5/125 HBW 5/250 HBW10/100 HBW 10/250 HBD 1/5 HBD 1/10 HBD 1/30 HBD 2,5/6,25 HBD 2,5/15,625 HBD 2,5/31,25
HBD 2,5/62,5 HBD 2,5/187,5 HBD 5/125 HBD 5/250              
Vickers load icon VICKERS 
HV 0,3 HV 0,5 HV 1 HV 2 HV 2,5 HV 3 HV 5 HV 10 HV 20 HV 30 HV 50
HV 60 HV 100 HV 120 HV 125 HV 150 HVD 5  HVD 10 HVD 20   HVD 30 HVD 50   HVD 60
HVD 100                    
Rockwell load icon ROCKWELL
HRA HRBW HRC HRD HREW HRFW HRGW HRHW
HRKW
HRLW HRMW HRPW HRRW HRSW HRVW
HR15N HR30N HR45N HR15TW HR30TW HR45TW HR15WW HR30WW HR45WW HR15XW HR30XW HR45XW HR15YW HR30YW HR45YW
HR 62,5                            
Knoop load icon KNOOP
HV 0,3 HV 0,5 HV 1 HV 2
           
Plastik testing icon PLASTIC TESTING
49,03 N 132,9 N 357,9 N 961 N
           
Carbon testing icon CARBON TESTING
HR 2,5/7 HR 5/7 HR 5/15 HR 5/20 HR 5/40 HR 5/60  HR 5/100  HR 5/150   HR 10/20  HR 10/40 HR 10/60  HR 10/100 HR 10/150

DuraVision 300 G5

Brinnel load icon BRINELL 
HBW 1/5 HBW 1/10 HBW 1/30 HBW 2,5/6,25 HBW 2,5/15,625 HBW 2,5/31,25 HBW 2,5/62,5 HBW 2,5/187,5 HBW 5/25
HBW 5/62,5
HBW 5/125
HBW 5/250 HBW 5/750 HBW10/100 HBW 10/250 HBW 10/500 HBW 10/1000 HBW 10/3000 HBD 1/5 HBD 1/10 HBD 1/30 HBD 2,5/6,25
HBD 2,5/15,625 HBD 2,5/31,25 HBD 2,5/62,5 HBD 2,5/187,5 HBD 5/125 HBD 5/250 HBD 5/750 HBD 10/500 HBD 10/1000 HBD 10/1500 HBD 10/3000
Vickers load icon VICKERS 
HV 3 HV 5 HV 10 HV 20 HV 30 HV 50 HV 60 HV 100 HV 120 HV 125 HV 150
HVD 5 HVD 10 HVD 20 HVD 30 HVD 50 HVD 60 HVD 100        
Rockwell load icon ROCKWELL
HRA HRBW HRC HRD HREW HRFW HRGW HRHW
HRKW
HRLW HRMW HRPW HRRW HRSW HRVW
HR15N HR30N HR45N HR15TW HR30TW HR45TW HR15WW HR30WW HR45WW HR15XW HR30XW HR45XW HR15YW HR30YW HR45YW
HR 62,5                            
Carbon testing icon CARBON TESTING
HR 2,5/7 HR 5/7 HR 5/15 HR 5/20 HR 5/40 HR 5/60  HR 5/100  HR 5/150   HR 10/20  HR 10/40 HR 10/60  HR 10/100 HR 10/150

Important functions of the semi-automatic DuraVision G5 hardness testing machine at a glance.
Product features and options

Lens with Brinell SmartLight

Star-shaped turret
– seven at a stroke

A broad spectrum of applications

DuraVision G5 Lens with Brinell SmartLight DuraVision G5 Star shaped turret seven at a stroke DuraVision G5 A broad spectrum of applications
The Brinell hardness test has always represented a challenge with soft metals and difficult surfaces. Particularly with soft materials, the edges are not always perfectly recognisable due to considerable deformation (bulging) around the indentation. The new lenses with the innovative Brinell SmartLight now ensure ideal lighting and allow better recognisability of the test indentation during Brinell tests. The lenses with Brinell SmartLight are available as 2.5x and 5x lenses. The star turret included in the normal scope of every machine can be expanded from the standard two positions to up to seven positions — at any time and with little effort. The star-shaped design allows not only a slim construction of the turret, but also provides seven positions for fitting any combination of indenters and lenses. A wide spectrum of test methods can thus be covered with a single machine, and frequent tool changing is not necessary. In combination with the new high-resolution camera, this reduces investment costs and set-up time. In addition, the turret rotates at a very high speed and automatically finds the shortest turning direction to the selected position. The DuraVision G5 Series offers a uniquely broad standard load range from 0.3 kgf to 3000 kgf. The force is continuously and precisely applied by means of a large number of electronic force measuring sensors. Intelligent utilization of the 10-megapixel camera enables a 3x zoom, enabling the entire application range to be covered with just a few lenses. The combination with 7 turret positions also saves tool changing. Automatic evaluation of the test indents by fully automated brightness control and fast autofocus in combination with the star turret shortens the cycle times as far as technically possible and minimises the operator influence.

Easy testing of complex specimens

 Intuitive software with calibration assistant

 
 DuraVision G5 Easy testing of complex specimens  DuraVision G5 Intuitive software with calibration assistant  

The large test area, the long reach despite the very compact overall design and the slim nose cone offer great flexibility for a very wide range of specimens. The variety of specimens that can be tested is further expanded by the possibility of testing both clamped and unclamped - You have the choice. In addition, the clamping force can be individually set. Complex specimens can be reliably clamped, while marks on soft materials can be avoided by selecting a correspondingly lower clamping force. All in all, ideal preconditions for every application in production.

The ecos Workflow with Calibration Information System (CIS) software package from EMCO-TEST provides an efficient, intelligent solution for all conventional hardness testing tasks. The user is guided step-by-step through the measuring process all the way to data backup. The intuitive user interface shortens the familiarisation time and reduces operating errors. A special feature of ecos Workflow CIS is the integrated calibration assistant that monitors all calibrated methods and greatly simplifies the inspection of the hardness tester required by standards.

 

 

Any questions?

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fax: +48 (22) 353 99 27
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